SEEPEX 4.zero will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market leadership in the subject of clever and revolutionary solutions.
The similar applies to the opposite commerce honest presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services and products with ambition and passion. The pump manufacturer combines its digital options with the traditional pump business to provide its prospects extra time for the essentials, scale back prices and simplify processes.
At the world fair for environmental technologies on the end of May, worldwide trade guests will expertise the premiere of a completely automated solution with built-in Industry four.0 options. The current premium model vary SCT AutoAdjust presents revolutionary innovations in the area of progressive cavity pumps. Wrenches etc. are actually a thing of the past when it comes to upkeep. Secrets from a remote location and the stator is back in high form. The range, which was developed on the basis of buyer necessities, makes upkeep work much simpler and subsequently helps to save lots of time and costs. Retensioning ensures constant pumping capacity and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and maintenance times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance may be simply carried out by one person. Suction or strain strains now not need to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate price is decreased as a result of put on and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the management room through analogue signal strains or digitally through numerous fieldbus techniques. Quick access on web site at the pump could be achieved via a management panel or by way of Bluetooth using an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or point out that spare elements are due for reordering soon. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance instructions based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic knowledge to enable predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor data, rules could be created to set off alarms. For instance, a lowered move rate at elevated pump speed in comparison with the pump’s individual calibration curve would point out pump wear. This signifies that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also permits SEEPEX to make extra correct life cycle predictions for each pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system resolution that mixes some great advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a bundle unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can also be linked to the Connected Services of SEEPEX as an enlargement.
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