SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the next technology of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the field of intelligent and revolutionary options.
The similar applies to the other trade honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital products and services with ambition and fervour. The pump producer combines its digital solutions with the normal pump business to provide its prospects more time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental technologies at the finish of May, international commerce visitors will experience the premiere of a totally automated answer with integrated Industry 4.zero options. The present premium model vary SCT AutoAdjust offers revolutionary innovations within the space of progressive cavity pumps. Wrenches and so forth. at the moment are a thing of the past in phrases of upkeep. One click from a distant location and the stator is again in prime shape. The vary, which was developed on the premise of buyer requirements, makes maintenance work much easier and subsequently helps to save time and costs. Retensioning ensures constant pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep instances are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally considerably reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be easily performed by one individual. Suction or pressure lines no longer have to be removed. With an integrated retensioning device, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate fee is lowered because of wear and tear. The newest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the need for any particular tools. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the management room by way of analogue signal strains or digitally via various fieldbus systems. Quick entry on site at the pump may be achieved by way of a control panel or by way of Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, services and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be used for process optimization. All collected information is stored reliably and securely within the cloud. Light -time data from the monitoring service provide feedback on put on and tear or indicate that spare components are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic knowledge to enable predictive upkeep forecasting and identification of abnormal conditions. By combining completely different sensor data, rules could be created to set off alarms. For example, a reduced circulate fee at increased pump pace in comparability with the pump’s individual calibration curve would point out pump put on. This signifies that if unintentional process changes are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data also enables SEEPEX to make extra correct life cycle predictions for every pump sort primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system resolution that combines the benefits of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed as much as one thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal firms, this different to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the form of a bundle unit, which incorporates the pump, the dedicated management logic, as properly as the polymer and, if desired, the compressed air elements. This pump may also be related to the Connected Services of SEEPEX as an enlargement.
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